Improving the antennas on Heltec ESP32 v3 Devices

The Heltec ESP32 v3 LORA devices have a coil type Bluetooth/Wifi antenna on the PCB from the factory. This antenna doesn’t work particularly well and has very limited range so, I decided to do something about it.

Getting out the calculator a quarter wave at 2400Mhz is 29.7mm. Looking at the coil antenna on the PCB I decided the best way to connect the new antenna would be to solder it to the coil of the existing antenna. This would short out the coil completely whilst creating a solid mount point for the new antenna.

After a little measuring I decided to use a 31mm long piece of 1.5mm hard core mains cable for the new antenna. I stripped back the insulation from one end of the wire so that the exposed copper wire was exactly the length to short across all the windings of the coil antenna on the PCB.

Attaching replacement Bluetooth Antenna to the Heltec ESP32 v3 Device
Attaching replacement Bluetooth Antenna to the Heltec ESP32 v3 Device

Attaching the the wire to the coil was easy enough to do but, it’s worth pointing out that you need to be quick so that the heat doesn’t transfer down onto the PCB desoldering the coil antenna from the device.

Whilst tinkering with the Bluetooth antenna I decided I would also make a neat little quarter wave 868Mhz vertical antenna for this device whilst I had it all apart. This is my Meshtastic node-2 and it’s sole purpose is to allow me to use my iPad to send/receive messages via bluetooth which are then forwarded on to my base node-1 in the house. Node-1 is connected to the house wifi and the Meshtastic MQTT server. This combination allows me to message people on the mesh even though there are no local nodes within RF range.

Running the numbers for the 868Mhz antenna the vertical will need to be around 82.1mm long with a radial of similar length. I had to hand a very nice SMA to N Type chassis mount socket that would be ideal to mount the antenna to the case. I drilled out the holes in the case, measured out the wires and attached it all to the case. Connecting the antenna to the N Type socket I connected my VNA and set about tuning the antenna to resonance.

M0AWS Hidden Radial for the 868Mhz Heltec Antenna
M0AWS Hidden Radial for the 868Mhz Heltec Antenna

Squeezing the radial and SMA connector into the case I realised I really could do with a 90 degree SMA connector so, I quickly ordered one from Amazon which will be delivered tomorrow. Connecting up my VNA, I had to trim the antenna down to get it to resonance. The SWR ended up at 1.2:1 which is ideal. I ended up cutting off more wire than I thought I would to get the antenna to resonance but, this is due to the extra capacitance caused by the insulation on the wire. If I had used bare copper wire then I wouldn’t of had to cut so much off. I eventually ended up with around 72.9mm of wire for both the antenna and radial.

M0AWS Heltec ESP32 v3 Device with replacement Bluetooth and 868Mhz Antennas
M0AWS Heltec ESP32 v3 Device with replacement Bluetooth and 868Mhz Antennas

Putting the device back into the case and connecting the USB battery the device fired up and immediately connected to my node in the house. Checking the signal strength of node-1 in the house I could see a 7dB increase in signal strength compared to the little wire antenna that comes with the device. This is a significant improvement for such a simple antenna and well worth the effort.

Next I had to drill a hole in the front of the Heltec case so that the Bluetooth antenna could poke out the front and be bent up vertically. This worked out really well and improved the Bluetooth range massively.

M0AWS Completed alterations to the Heltec ESP32 v3 antennas
M0AWS Completed alterations to the Heltec ESP32 v3 antennas

Putting the node back in the house and taking my iPad down to the end of the garden some 30m away I could instantly connect to the device via Bluetooth from my iPad, something I’d not been able to do prior to adding the new antennas. I can now use the Heltec device via Bluetooth from anywhere in the house or garden making it much more accessible.

It’s amazing the difference an hour and two little pieces of wire can make to these devices and is well worth the effort.

More soon …

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