Building MB7IBW 2m AllStarLink Internet Gateway

I’ve recently built another AllStarLink node to compliment my personal 70cm band SHARI node as I thought since I have a full duplex dual band handheld it would be great to have another node that I could connect to FreeStar or HUBNet at the same time as monitoring the Matrix node.

Rather than build another personal node I decided this time I would build a public node, obtain a callsign from the RSGB and make it available to the HAM’s locally on the 2m band.

This would make it possible for me to monitor both nodes at the same time using my Wouxun KG-UV9K full duplex dual band handheld whilst providing the local HAM community with access to the AllStarLink network.

Initially I thought I may be able to use my old Retevis RT85 handheld and AIOC board for the 2m node but, after a little testing it soon became apparent that it overheats during long overs (which are common on AllStarLink) and so, I needed to find another solution.

AIOC connected to the Retevis RT85.
AIOC connected to the Retevis RT85.

Chatting about this in the main Matrix HAM Radio room Steve, M0XVT sent me a message saying he had an old Key KM-4000 converted PMR radio that had been reprogrammed for the 2m band that he was looking to sell and that it might be ideal for the new node. Wasting no time, we came to an agreement and I was soon the proud owner of a converted PMR transceiver.

Key KM4000 2m Band PMR Radio
Key KM4000 2m Band PMR Radio

The KM4000 transceiver has a standard output of 15w, 10w more than I needed for the gateway and so I had to reduce the output. A quick search on the internet and I found the Thames Valley Repeater Group website that had all the information required to turn down the output.

I also had to reprogramme channel 1 to the frequency and CTCSS tone allocated to me by the RSGB so that in the event of a power outage when the radio came back on it automatically jumps to channel 1 which would be correctly setup for operation.

Unfortunately the software for programming the radio is only available for windows and so I had to build a virtual machine running windows 10 to be able to reprogramme the radio.

Once this was done I rewired the AIOC USB audio device to work with the KM4000 radio and built the AllStarLink node on a spare RaspberryPi 4.

For an antenna I made a simple end fed vertical dipole from some RG58 coax and mounted it 8m up on one of my Spiderpoles in the garden. Running a coax feed out to the antenna I did some tests into the Parrot to get the audio levels setup and checked that the DTMF codes were interpreted correctly and that the node switched connections without error.

MB7IBW Internet Gateway hardware at the M0AWS QTH
MB7IBW Internet Gateway hardware at the M0AWS QTH

Once this was done I had a few test conversations with stations on the Matrix node and FreeStar to ensure all was fine and then set the gateway status to “Operational” on the RSGB website.

This worked fine for a while with myself and some local stations using the node regularly but, then the hot weather arrived and things started to overheat. The transceiver was getting incredibly hot in the 30c+ summer temperatures and the power supply was also running extremely hot and so I decided to add some cooling.

Cooling the PSU was simple, it has a perforated top panel to which I strapped a cooling fan. This worked great and brought the temperature of the PSU down considerably.

The radio wasn’t so easy to cool. It has a solid case cover top and bottom and so cooling wasn’t going to be a simple affair.

I decided to remove the covers and drill some holes into them to allow airflow through the unit and strapped a fan to the top cover to pull the hot air out. This worked well however, on both transmit and receive I now had a warbling sound on the audio that was caused by the motor of the fan when powered up.

I found that lifting the fan up away from the case of the radio the warbling audio disappeared and things were back to normal and so, I decided to design a cooling tube to fit to the top of the radio to allow full airflow from the fan but, with the fan raised up away from the radio to resolve the audio problem.

Jumping into my CAD software I quickly designed a cooling tower to fit on the top of the radio that would allow the fan to sit far enough away from the radio so as to not affect the audio whilst at the same time pulling the hot air out of the radio and drawing cooler air in through the bottom of the case.

I sent the design through to my Bambu Lab A1 Combo 3D printer and set the print job running.

Key KM4000 Cooler
Key KM4000 Cooler

The cooler worked great with the radio staying cool to the touch and no longer overheating and reducing O/P power.

It’s amazing how much dust and dirt is in the air from all the farming activities going on at the end of our garden and how much of it is sucked in by the cooling fan. Regular cleaning is a must!

The MB7IBW Internet Gateway has been on air since mid June 2026 and has worked well. It spends most of its time connected to either FreeStar or HUBNet with connections to the Matrix Node when we have our nets.

Details on Frequency, CTCSS etc can be found under the MB7IBW menu above.

Sadly the initial interest from local HAMs has now wained and I am mostly the only user of the gateway. I was hoping more people would use it and bring some life to the 2m band, I guess time will tell.

It’s been a fun project and was interesting to go through the callsign allocation process with the RSGB representative. It was much easier than I thought it would be.

I now have all the parts to build another Internet Gateway for the 4m band. Hopefully that may attract some more interest. It’s certainly worth a try!

More soon …

Bring your old handheld to life with an AIOC

I’m sure there are many radio amateurs around the world today who have an old handheld radio sat on the shelf that works perfectly but, has been replaced by a new, shiny, all singing, all dancing model that gets used on a daily basis. I for one have fallen into this trap with the recent purchase of a very nice Wouxun KG-UV9K full duplex 2m and 70cm handheld.

On my shelf there is a cheap Retevis RT85 that gave sterling service for a number of years and even today is ready to continue that service, if only I had a need?

Well now I do!

Currently I have an AllStarLink node running on a RaspberryPi 3b connected to a SHARI device that operates on the 70cm band. This node works great and gives me the ability to chat with people all over the world from my trusty handheld. It does of course also give me access to the weekly Matrix AllStarLink Net that happens on our Matrix node ( 642332 ) every Thursday evening at 20:00 UK time, a great way of bringing the Matrix HAM Radio community together regardless of propagation.

For some time I’ve been wanting to bring another AllStarLink node online so that I can have a connection to HUBNET/FreeNet whilst keeping my current node connected to the Matrix node for our regular daily chats. Since my new Wouxun handheld is a full duplex unit it makes sense to bring a new node up on the 2m band as I can then monitor both at the same time easily. I do have a spare SHARI node however, it’s a UHF only unit and I don’t want another node on the 70cm band. This is where the old Retevis RT85 comes in to play.

The All In One Cable ( AIOC ) board is a very neat little CM108 compatible sound card and serial interface that is sold by Steve, KM9G of YouTube fame ( Temporarily Offline ) that plugs into any handheld radio that has the now pretty much standard Kenwood ‘K’ type mic connector.

AIOC board from Steve, KM9G.
AIOC board from Steve, KM9G.

The AIOC board really is tiny but, beautifully put together. The four large solder pads on the top and more on the underside are positioned such that the TRS plug solder lugs line up perfectly for soldering. Attempting to do this by hand would be impossible as it’s critical that the spacing between the two connectors matches that of the spacing of the sockets on the radio.

AIOC Solder Jig.
AIOC Solder Jig.

Searching online I found a very handy soldering jig on Github that enables you to hold both the TRS connectors and AIOC board in the perfect position for soldering.

Downloading the .STL file I quickly printed off a solder jig on my Bambu Lab A1 Combo 3D printer and fitted the components into place ready for soldering.

Everything fitted rather snugly into the jig and I soon had the board and connectors soldered together. Test fitting to my Retevis RT85 I found the TRS plugs lined up perfectly and it slid into the sockets with ease.

I then thought about designing a case for the AIOC board so that the bare circuit was nicely protected but, quickly searched online and found that NA6D has already designed a case and made the .STL available publicly for download on Printable.com. I quickly grabbed a copy of the file and punted it off to my 3D printer to get to work on.

3D print NA6D AIOC case.
3D print NA6D AIOC case.

Once the print was complete I fitted the AIOC board and snapped it together ready for testing.

Now that the AIOC was production ready I moved on to getting the latest version of AllStarLink onto my RaspberryPi 4 that I had taken out of my RadioBerry based shortwave receiver that I am going to upgrade to a Hermes Lite 2 in a later project. The RaspberryPi 4 is perfect for AllStarLink 3, a 64bit app and operating system.

Using the RaspberryPi Imager I pulled the image down onto an SD card and slipped it into my Pi4. ( Instructions on how to do this are on the AllStarLink website here )

Booting the Pi4 for the first time I found that it went through a number of reboot and configuration cycles before it was ready for use.

Once ready I went through all the normal configuration of the Pi4 namely, static IP assignment, timezone config, security, port forwarding etc etc.

Having configured an AllStarLink node for myself and only just a few days ago for another HAM I was pretty familiar with the setup. Wanting to make sure there were no “gotcha’s” I also watched a couple of KM9G’s videos on Youtube to make sure I wasn’t missing anything.

Using the asl-menu command line app as user root I set about configuring Asterisk to work with the AIOC board. Much to my frustration I could not get Asterisk to recognise the AIOC board as an available sound device. I checked and double checked all the settings ensuring that I had selected “AIOC” in the available devices menu but found that Asterisk constantly errored saying it could not find the selected audio device. This went on for a whole day without success and so, I decided to put it to one side and come back to it later, a method I found that often worked.

A couple of days later I revisited the problem and had decided to take a different approach. Rather than continue going through the asl-menu app I decided to drop down to a lower level and go through the asterisk config files in the /etc/asterisk directory.

It wasn’t long before I found a file called res_usbradio.conf. Inside this file was the config for the AIOC board however, it was all commented out which meant it was disabled.

I’m guessing here but, I imagine this is what should get enabled when selecting AIOC in the available devices menu in the asl-menu command line app but, for some reason it doesn’t happen.

[general]
;usb_devices = 1209:7388    ;comma delimited list of usb
                            ;descriptors to allow.
                            ;format vvvv:pppp in hexadecimal
                            ;vvvv=vendor id, pppp=product id
                            ;
                            ;1209:7388 = AIOC (all in one cable)

Above is the disabled configuration which is easily edited to enable the AIOC device as shown below.

[general]
usb_devices = 1209:7388    ;comma delimited list of usb
                            ;descriptors to allow.
                            ;format vvvv:pppp in hexadecimal
                            ;vvvv=vendor id, pppp=product id
                            ;
                            1209:7388 = AIOC (all in one cable)

Once the updated file had been saved and I restarted Asterisk using systemctl the AIOC burst into life and Asterisk recognised it immediately. The Retevis RT85 switched between TX and RX and I was ready to check out the audio.

Setting the volume levels for both RX and TX via the command line tuning app I connected the node to my already existing node. Sure enough the two nodes connected without error and I was able to send and receive audio between them via the AllStarLink net.

Connecting the new node to the parrot I checked the audio levels to ensure it sounded ok and then connected it to the Matrix node where I had a brief chat with Ben, M8TKK.

All that is left to do now is to 3D print a case for the Pi4 so that it isn’t left naked and at risk of being shorted out on conductive surfaces and it’ll be ready for service.

I also plan to build another AllStarLink node using a 4m band handheld and another AIOC board and then will apply for MB7Ixx callsigns for the two new nodes. This will hopefully help to bring some life to the 2m/4m bands locally and introduce HAM’s both to the weekly Matrix Net and HUBNet/FreeStar via AllStarLink.

More soon …

Wouxun KG-UV9K Purchase


For some time I’ve wanted a full duplex 2m/70cm handheld so I could have a go at working the LEO FM satellites during the summer months from the garden.

Searching through all the handhelds available today I came across the Wouxun KG-UV9K dual band, full duplex VHF/UHF radio.

Since I already own a Wouxun KG-UV980PL Quad bander (6/4/2m & 70cm) I’m familiar with the menu system and the very good build quality so I decided to research it further.

Wouxun KG-UV9K Full Duplex Hand Held
Wouxun KG-UV9K Full Duplex Handheld

Looking at the spec for the handheld it does everything I want and more whilst being reasonably priced.

Jumping onto the Martin Lynch and Sons website I found there were two listings, the radio on its own or the “Pro Pack”.

The radio on its own was £79.00 but, the Pro Pack was only £20 more at £99.00 and came with every option available for the handheld including a programming cable, 2 batteries and a rather nice carry case.

Wouxun KG-UV9K Pro Pack
Wouxun KG-UV9K Pro Pack

The full specification and other details for the “Pro Pack” can be found on the ML&S website but, here’s a brief summary:

Pro pack contains:

KG-UV9K Transceiver with 2 antennas

Two batteries
Two belt-clips
Software and transfer data Cable
Fast charger dock and Power Supply
Hand speaker mic
Battery eliminator
Manual
Wrist strap
Leather case
In-car charger
SMA-SO239 adaptor
Hands-Free kit

Like my Wouxun quad bander the handheld can also be configured as a cross-band repeater, something I’ve not yet found a use for but an interesting feature. Of course being a full duplex radio with two receivers you can listen to signals on 2m and 70cm simultaneously or transmit on one and listen on the other, a feature I’ve wanted for LEO satellite operations.

The radio is really easy to programme using CHIRP and easy to setup via the very logical menu layout. The hand held has a good solid feel to it and I’ve found the battery lasts a good 3-4 days even though I use it to chat with other stations via my AllStarLink node most mornings and the radio is left monitoring all day.

The larger of the two supplied antennas works extremely well having a relatively good gain. I can now easily get into my two local repeaters on 2m & 70cm from within the house, something I’ve never been able to do with my old Retevis RT85 even with a high gain antenna on it.

The receivers in the UV9K are head and shoulders better than that of the Retevis RT85, I’m hearing signals much stronger now and can even get into repeaters that I’ve never even heard on the old Retevis handheld.

The display on the Wouxun is bright and easy to read, even in bright sunshine which is great as I plan to use it outside a lot during the summer months.

The supplied speaker mic gets good unsolicited audio reports on transmit and has clear audio on receive with plenty of volume. The speaker mic doesn’t have any radio control buttons on it sadly, something I really like about the Wouxun UV980PL quad bander as you can control every aspect of the radio without touching the front panel. Would be a nice upgrade for the handheld if it every became available.

Overall I’m really impressed with the Wouxun UV9K Pro Pack. The radio performs very well, comes with every optional extra available and is a bargain at just £99.00.

If you’re looking for a full duplex handheld radio then I recommend you grab the Pro Pack before the offer ends.

More soon …

Retevis RT85 antenna SWR

Since purchasing my Retevis RT85 2m/70cm handheld radio I’ve noticed that it seems rather deaf when using the antenna that came with the radio and isn’t as strong into the local repeaters as I imagined it would be.

Considering the local 2m and 70cm repeater isn’t that far from my QTH and there is pretty much a clear line of site view in the direction of the repeater I was somewhat surprised that on 70cm the repeater never breaks the squelch, even if it is set on it’s lowest setting of zero.

M0AWS Retevis RT85 dual band VHF/UHF Handheld Radio
M0AWS Retevis RT85 dual band VHF/UHF Handheld Radio

Connecting my home made end fed dual band vertical dipole at 10m above ground the performance of the radio improves drastically as one would expect.

Having recently purchased a JNCRadio VNA 3G antenna analyser I decided to connect the Retevis supplied antenna to the analyser and see what the resonance was like on the two bands.

The antenna is labelled as 136-174Mhz and 400-470Mhz. This is an extremely wide frequency range for such a small antenna and clearly isn’t going to perform that well over such a wide bandwidth.

Connecting the antenna to the VNA and setting the stimulus frequency range to 144-148Mhz I found that the SWR curve of the antenna wasn’t particularly good.

M0AWS Retevis RT85 Antenna SWR Curve 2m
M0AWS Retevis RT85 Antenna SWR Curve 2m

As shown above the SWR curve on the 2m Band is pretty poor. At 144.0Mhz it’s just over 3:1, at 145.496 (closest I could get to the 145.500 calling channel) the SWR is still 2.1:1. The antenna doesn’t really get close to resonance until 148Mhz where the SWR is 1.46:1.

With an SWR this high the radio will almost certainly be reducing the O/P power considerably to protect the PA stage from over heating due to so much power be reflected back into the transmitter. This explains the poor performance when using 2m repeaters locally and the somewhat limited range when using the OEM supplied antenna.

Looking at the SWR curve on the 70cm band, the antenna is much closer to resonance than it is on the 2m band but, it’s still not perfect.

M0AWS Retevis RT85 Antenna SWR Curve 70cm
M0AWS Retevis RT85 Antenna SWR Curve 70cm

At 430Mhz the SWR is 1.56:1, at 435Mhz 1.63:1 and 440Mhz 1.72:1. Since the antenna is much closer to resonance on the 70cm band I would expect it to perform better than it does.

Looking at the SWR curves over the entire supported frequency range of 136-174Mhz and 400-470Mhz, there is only one point of resonance on VHF around 148Mhz and on UHF around 400Mhz.

With such disappointing performance on both VHF and UHF I’ve decided to investigate making my own 2m/70cm antenna for the handheld to see if I can improve both the SWR on each band and the overall performance of the radio.

More soon …