Bring your old handheld to life with an AIOC

I’m sure there are many radio amateurs around the world today who have an old handheld radio sat on the shelf that works perfectly but, has been replaced by a new, shiny, all singing, all dancing model that gets used on a daily basis. I for one have fallen into this trap with the recent purchase of a very nice Wouxun KG-UV9K full duplex 2m and 70cm handheld.

On my shelf there is a cheap Retevis RT85 that gave sterling service for a number of years and even today is ready to continue that service, if only I had a need?

Well now I do!

Currently I have an AllStarLink node running on a RaspberryPi 3b connected to a SHARI device that operates on the 70cm band. This node works great and gives me the ability to chat with people all over the world from my trusty handheld. It does of course also give me access to the weekly Matrix AllStarLink Net that happens on our Matrix node ( 642332 ) every Thursday evening at 20:00 UK time, a great way of bringing the Matrix HAM Radio community together regardless of propagation.

For some time I’ve been wanting to bring another AllStarLink node online so that I can have a connection to HUBNET/FreeNet whilst keeping my current node connected to the Matrix node for our regular daily chats. Since my new Wouxun handheld is a full duplex unit it makes sense to bring a new node up on the 2m band as I can then monitor both at the same time easily. I do have a spare SHARI node however, it’s a UHF only unit and I don’t want another node on the 70cm band. This is where the old Retevis RT85 comes in to play.

The All In One Cable ( AIOC ) board is a very neat little CM108 compatible sound card and serial interface that is sold by Steve, KM9G of YouTube fame ( Temporarily Offline ) that plugs into any handheld radio that has the now pretty much standard Kenwood ‘K’ type mic connector.

AIOC board from Steve, KM9G.
AIOC board from Steve, KM9G.

The AIOC board really is tiny but, beautifully put together. The four large solder pads on the top and more on the underside are positioned such that the TRS plug solder lugs line up perfectly for soldering. Attempting to do this by hand would be impossible as it’s critical that the spacing between the two connectors matches that of the spacing of the sockets on the radio.

AIOC Solder Jig.
AIOC Solder Jig.

Searching online I found a very handy soldering jig on Github that enables you to hold both the TRS connectors and AIOC board in the perfect position for soldering.

Downloading the .STL file I quickly printed off a solder jig on my Bambu Lab A1 Combo 3D printer and fitted the components into place ready for soldering.

Everything fitted rather snugly into the jig and I soon had the board and connectors soldered together. Test fitting to my Retevis RT85 I found the TRS plugs lined up perfectly and it slid into the sockets with ease.

I then thought about designing a case for the AIOC board so that the bare circuit was nicely protected but, quickly searched online and found that NA6D has already designed a case and made the .STL available publicly for download on Printable.com. I quickly grabbed a copy of the file and punted it off to my 3D printer to get to work on.

3D print NA6D AIOC case.
3D print NA6D AIOC case.

Once the print was complete I fitted the AIOC board and snapped it together ready for testing.

Now that the AIOC was production ready I moved on to getting the latest version of AllStarLink onto my RaspberryPi 4 that I had taken out of my RadioBerry based shortwave receiver that I am going to upgrade to a Hermes Lite 2 in a later project. The RaspberryPi 4 is perfect for AllStarLink 3, a 64bit app and operating system.

Using the RaspberryPi Imager I pulled the image down onto an SD card and slipped it into my Pi4. ( Instructions on how to do this are on the AllStarLink website here )

Booting the Pi4 for the first time I found that it went through a number of reboot and configuration cycles before it was ready for use.

Once ready I went through all the normal configuration of the Pi4 namely, static IP assignment, timezone config, security, port forwarding etc etc.

Having configured an AllStarLink node for myself and only just a few days ago for another HAM I was pretty familiar with the setup. Wanting to make sure there were no “gotcha’s” I also watched a couple of KM9G’s videos on Youtube to make sure I wasn’t missing anything.

Using the asl-menu command line app as user root I set about configuring Asterisk to work with the AIOC board. Much to my frustration I could not get Asterisk to recognise the AIOC board as an available sound device. I checked and double checked all the settings ensuring that I had selected “AIOC” in the available devices menu but found that Asterisk constantly errored saying it could not find the selected audio device. This went on for a whole day without success and so, I decided to put it to one side and come back to it later, a method I found that often worked.

A couple of days later I revisited the problem and had decided to take a different approach. Rather than continue going through the asl-menu app I decided to drop down to a lower level and go through the asterisk config files in the /etc/asterisk directory.

It wasn’t long before I found a file called res_usbradio.conf. Inside this file was the config for the AIOC board however, it was all commented out which meant it was disabled.

I’m guessing here but, I imagine this is what should get enabled when selecting AIOC in the available devices menu in the asl-menu command line app but, for some reason it doesn’t happen.

[general]
;usb_devices = 1209:7388    ;comma delimited list of usb
                            ;descriptors to allow.
                            ;format vvvv:pppp in hexadecimal
                            ;vvvv=vendor id, pppp=product id
                            ;
                            ;1209:7388 = AIOC (all in one cable)

Above is the disabled configuration which is easily edited to enable the AIOC device as shown below.

[general]
usb_devices = 1209:7388    ;comma delimited list of usb
                            ;descriptors to allow.
                            ;format vvvv:pppp in hexadecimal
                            ;vvvv=vendor id, pppp=product id
                            ;
                            1209:7388 = AIOC (all in one cable)

Once the updated file had been saved and I restarted Asterisk using systemctl the AIOC burst into life and Asterisk recognised it immediately. The Retevis RT85 switched between TX and RX and I was ready to check out the audio.

Setting the volume levels for both RX and TX via the command line tuning app I connected the node to my already existing node. Sure enough the two nodes connected without error and I was able to send and receive audio between them via the AllStarLink net.

Connecting the new node to the parrot I checked the audio levels to ensure it sounded ok and then connected it to the Matrix node where I had a brief chat with Ben, M8TKK.

All that is left to do now is to 3D print a case for the Pi4 so that it isn’t left naked and at risk of being shorted out on conductive surfaces and it’ll be ready for service.

I also plan to build another AllStarLink node using a 4m band handheld and another AIOC board and then will apply for MB7Ixx callsigns for the two new nodes. This will hopefully help to bring some life to the 2m/4m bands locally and introduce HAM’s both to the weekly Matrix Net and HUBNet/FreeStar via AllStarLink.

More soon …

Wouxun KG-UV9K Purchase


For some time I’ve wanted a full duplex 2m/70cm handheld so I could have a go at working the LEO FM satellites during the summer months from the garden.

Searching through all the handhelds available today I came across the Wouxun KG-UV9K dual band, full duplex VHF/UHF radio.

Since I already own a Wouxun KG-UV980PL Quad bander (6/4/2m & 70cm) I’m familiar with the menu system and the very good build quality so I decided to research it further.

Wouxun KG-UV9K Full Duplex Hand Held
Wouxun KG-UV9K Full Duplex Handheld

Looking at the spec for the handheld it does everything I want and more whilst being reasonably priced.

Jumping onto the Martin Lynch and Sons website I found there were two listings, the radio on its own or the “Pro Pack”.

The radio on its own was £79.00 but, the Pro Pack was only £20 more at £99.00 and came with every option available for the handheld including a programming cable, 2 batteries and a rather nice carry case.

Wouxun KG-UV9K Pro Pack
Wouxun KG-UV9K Pro Pack

The full specification and other details for the “Pro Pack” can be found on the ML&S website but, here’s a brief summary:

Pro pack contains:

KG-UV9K Transceiver with 2 antennas

Two batteries
Two belt-clips
Software and transfer data Cable
Fast charger dock and Power Supply
Hand speaker mic
Battery eliminator
Manual
Wrist strap
Leather case
In-car charger
SMA-SO239 adaptor
Hands-Free kit

Like my Wouxun quad bander the handheld can also be configured as a cross-band repeater, something I’ve not yet found a use for but an interesting feature. Of course being a full duplex radio with two receivers you can listen to signals on 2m and 70cm simultaneously or transmit on one and listen on the other, a feature I’ve wanted for LEO satellite operations.

The radio is really easy to programme using CHIRP and easy to setup via the very logical menu layout. The hand held has a good solid feel to it and I’ve found the battery lasts a good 3-4 days even though I use it to chat with other stations via my AllStarLink node most mornings and the radio is left monitoring all day.

The larger of the two supplied antennas works extremely well having a relatively good gain. I can now easily get into my two local repeaters on 2m & 70cm from within the house, something I’ve never been able to do with my old Retevis RT85 even with a high gain antenna on it.

The receivers in the UV9K are head and shoulders better than that of the Retevis RT85, I’m hearing signals much stronger now and can even get into repeaters that I’ve never even heard on the old Retevis handheld.

The display on the Wouxun is bright and easy to read, even in bright sunshine which is great as I plan to use it outside a lot during the summer months.

The supplied speaker mic gets good unsolicited audio reports on transmit and has clear audio on receive with plenty of volume. The speaker mic doesn’t have any radio control buttons on it sadly, something I really like about the Wouxun UV980PL quad bander as you can control every aspect of the radio without touching the front panel. Would be a nice upgrade for the handheld if it every became available.

Overall I’m really impressed with the Wouxun UV9K Pro Pack. The radio performs very well, comes with every optional extra available and is a bargain at just £99.00.

If you’re looking for a full duplex handheld radio then I recommend you grab the Pro Pack before the offer ends.

More soon …